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Peter Scargill Uninterruptible for Pi and other boards - using Atmega 328 processor

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Revised by Peter Scargill f8b2e32
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#include <Wire.h>
#include "SSD1306Ascii.h"
#include "SSD1306AsciiWire.h"
#include <EEPROM.h>

// WORK IN PROGRESS ONLY - PROBABLY WON'T WORK
// Very first attempt at a backup system that "does the job"
// Peter Scargill 2017  - https://tech.scargill.net
//
// So this powers up with an SSD1306 display, showing the
// battery voltage (needs dividers - I used 10k and 2k2) to an
// analog in - voltage calc routine needs tweaking
// averages voltage to avoid spikes and save hardware filtering
//
// Starts up - if voltage above upper threshhold for a while turns
// output bit on - that controls a P-channel mosfet on output
// of booster - power board from booster - OR power board from battery
// and control booster chip directly
// There is a warning bit, normally low - to warn micro of impending
// shutdown
//
// Shuts down power after giving load time to respond and turn off
// also shuts down after this point EVEN if the power came back on
// after giving the processor time if it was JUST after warning bit went
// on/ While off uses minimal display area to save current (OLED)
// Then turns back on when battery is up to it. BIG hysteresis between
// shutdown voltage and wakeup voltage
//
// Additional functionality:
// - long-press UP to trigger orderly shutdown. In that state press DOWN to restore
// - long-press DOWN to trigger test voltage reset. Sets average voltage to ZERO 
//   temporarily - this triggers warning and shutdown - and eventual reboot
//
// Blog has more - as does this video https://www.youtube.com/watch?v=44Lvdf7o4GQ
// Now set up for the 32-pixel displays - got everything down to 4 lines


#define VER "v1.06"
struct
{
  uint16_t check;
  float highV;
  float lowV;
  uint8_t startTimeout;
  uint8_t goodTimeout;
  uint8_t warningTimeout;
  uint8_t offTimeout;
  int16_t batteryOffset;
} eeSave;

// Device address for the SSD1306 display
#define I2C_ADDRESS 0x3C
#define OPTIMIZE_I2C 1

SSD1306AsciiWire oled;

#define POWER 12  // inverted - ON - power available for my cheap version
#define WARNING 5 // inverted

#define POWERUP_STATE 0
#define GOOD_STATE 1
#define TIMEOUT_STATE 2
#define OFF_STATE 3
#define SHUTDOWN_STATE 4

#define WAITING 60      // wait before actually turning off "relay" after
#define ONDELAY 20      // delay before turning on

#define SWITCHON 3.7    // defaults for hysteresis voltage
#define SWITCHOFF 3.1

#define LONGPRESS_UP 60   // 10ths of second before long presson UP triggers shutdown
#define LONGPRESS_DOWN 60 // 10ths of second before battery fail test

#define SHUTDOWN_PERIOD 20

#define SET 4
#define UP 6
#define DOWN 7

#define VOLTAGE A7

uint32_t secs = 0;
uint32_t upSecs = 0;
uint32_t downSecs = 0;

uint16_t longpressedUp = 0 ;
uint16_t longpressedDown = 0;

uint8_t triggerShutdown =0; 

uint32_t mySecs=0;

void LcdP(char *fmt, ...)
{
  char buf[128]; // resulting string limited to 128 chars
  va_list args;
  va_start(args, fmt);
  vsnprintf(buf, 128, fmt, args);
  va_end(args);
  oled.print(buf);
}

uint32_t mymillis = 0;
uint32_t my100millis = 0;
uint8_t lightState = 0;
uint8_t state = 0; // 0 is power up, 1 is on, 2 is turning off
uint8_t stateCounter = 0; // might want to stay in a state for some time
uint8_t startCounter = 0; // startup fallover into OFF state
float vol;
uint8_t onDelay = 0;

uint16_t average;

uint8_t updateTimeout = 0;

char *theState = "standby";

uint8_t instate = 0;
uint8_t updated = 0;
uint8_t sKeypressed = 0;
uint8_t uKeypressed = 0;
uint8_t dKeypressed = 0;

void p(char *fmt, ...)
{
  char buf[128]; // resulting string limited to 128 chars
  va_list args;
  va_start(args, fmt);
  vsnprintf(buf, 128, fmt, args);
  va_end(args);
  Serial.print(buf);
}

void gotoXY(int x, int y)
{
  oled.setCursor(x, y);
}

//------------------------------------------------------------------------------
void setup()
{
  EEPROM.get(0, eeSave);
  analogReference(INTERNAL);
  if (eeSave.check != 0x52d2)
  {
    eeSave.check = 0x52d2;

    eeSave.highV = SWITCHON;
    eeSave.lowV = SWITCHOFF;
    eeSave.startTimeout = 5;
    eeSave.goodTimeout = 5;
    eeSave.warningTimeout = 20;
    eeSave.offTimeout = 20;
    eeSave.batteryOffset=400;

    EEPROM.put(0, eeSave);
  }

  Wire.begin();
  oled.begin(&Adafruit128x32, I2C_ADDRESS);
  oled.set400kHz();
  oled.setFont(Adafruit5x7);
  uint32_t m = micros();

#define POWERON LOW
#define POWEROFF HIGH
#define WARNINGON LOW
#define WARNINGOFF HIGH

  digitalWrite(POWER, POWEROFF);   pinMode(POWER, OUTPUT);
  digitalWrite(WARNING, WARNINGOFF); pinMode(WARNING, OUTPUT);

  pinMode(SET, INPUT_PULLUP);
  pinMode(UP, INPUT_PULLUP);
  pinMode(DOWN, INPUT_PULLUP);

  average = analogRead(VOLTAGE); // we start off with read value;
  oled.clear();
  my100millis = millis() + 1000;
  state = 0;
  stateCounter = eeSave.startTimeout;
}


void showBattery(void)
{
  LcdP("%d.%02dv", int(vol), ((int(vol * 100)) % 100)); oled.clearToEOL();
}
//------------------------------------------------------------------------------
void loop()
{
  // main loop

  if (my100millis <= millis()) // 100ms for key check
  {
    my100millis += 100;
    if (digitalRead(SET) == 0) 
    {
      if (sKeypressed == 0)
      {
        sKeypressed = 1;
        instate++;
        updated = 0;
        updateTimeout = 100;
      }
    }
    else
      sKeypressed = 0;
      
    if (digitalRead(UP) == 0) // special case long press is reset...
    {
      if (uKeypressed == 0)
      {
        uKeypressed = 1;
        switch (instate)
        {
          case 1 : if (eeSave.highV < 4.3) eeSave.highV += 0.1; break;
          case 2 : if (eeSave.lowV < 4.2) eeSave.lowV += 0.1; break;
          case 3 : eeSave.startTimeout++; break;
          case 4 : eeSave.goodTimeout++; break;
          case 5 : eeSave.warningTimeout++; break;
          case 6 : eeSave.offTimeout++; break;
          case 7 : eeSave.batteryOffset++; break;
        }
        updated = 0;
        updateTimeout = 100;
      }
      else
      {
       if (++longpressedUp==LONGPRESS_UP) triggerShutdown=1;
      }
    }
    else
      { uKeypressed = 0; longpressedUp = 0; }
      
    if (digitalRead(DOWN) == 0)
    {
      if (dKeypressed == 0)
      {
        dKeypressed = 1;
        switch (instate)
        {
          case 1 : if (eeSave.highV > 2.3) eeSave.highV -= 0.1; break;
          case 2 : if (eeSave.lowV > 2.2) eeSave.lowV -= 0.1; break;
          case 3 : eeSave.startTimeout--; break;
          case 4 : eeSave.goodTimeout--; break;
          case 5 : eeSave.warningTimeout--; break;
          case 6 : eeSave.offTimeout--; break;
          case 7 : eeSave.batteryOffset--; break;
        }
        updated = 0;
        updateTimeout = 100;
      }
      else
      {
       if (++longpressedDown==LONGPRESS_DOWN) average=0; // temporarily drop the voltage and hence trigger warning
      }
    }
    else
      { dKeypressed = 0; longpressedDown = 0; }
      
    if (eeSave.highV <= eeSave.lowV) eeSave.highV = eeSave.lowV + 0.1;
    if (eeSave.lowV >= eeSave.highV) eeSave.lowV = eeSave.highV - 0.1;
    switch (instate)
    {
      case 0:  if (updated == 0)
        {
          gotoXY(0, 3);
          oled.clearToEOL();
          updated = 1;
        }
        break;
      case 1:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("SET: High V=%d.%d   ", int(eeSave.highV), ((int(eeSave.highV * 100)) % 100) / 10); oled.clearToEOL();
          updated = 1;
        }
        break;
      case 2:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("SET: Low  V=%d.%d   ", int(eeSave.lowV), ((int(eeSave.lowV * 100)) % 100) / 10); oled.clearToEOL();
          updated = 1;
        }
        break;
      case 3:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("SET: Start %d secs",eeSave.startTimeout); oled.clearToEOL();
          updated = 1;
        }
        break;
      case 4:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("SET: Good %d secs",eeSave.goodTimeout); oled.clearToEOL();
          updated = 1;
        }
        break;
      case 5:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("SET: Warn %d secs",eeSave.warningTimeout); oled.clearToEOL();
          updated = 1;
        }
        break;
      case 6:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("SET: Off %d secs",eeSave.offTimeout); oled.clearToEOL();
          updated = 1;
        }
        break;
      case 7:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("SET: Battery %d",eeSave.batteryOffset-400); oled.clearToEOL();
          updated = 1;
        }
        break;
      case 8:  if (updated == 0)
        {
          gotoXY(0, 3);
          LcdP("Version: %s",VER); oled.clearToEOL();
          updated = 1;
        }
        break;
        
      case 9:  updated = 0; instate = 0; break;
    }

    if (updateTimeout)
    {
      if (--updateTimeout == 0)
      {
        instate = 0;
        updated = 0;
        EEPROM.put(0, eeSave);
      }
    }
  }

  // main 1 second loop here for determining where we are
  if (mymillis <= millis())
  {
    mymillis += 1000; // every second we do this
    mySecs++;
    average = ((average * 7) + analogRead(VOLTAGE)) / 8; //i.e. average over 8 seconds 0-1023 = 0-5v - might make testing longer in the end
    vol = (((float)average) * 5.0 / 824.0) * (float)eeSave.batteryOffset/400.0; //10k/2k2

    if (triggerShutdown) { triggerShutdown=0; state=SHUTDOWN_STATE; stateCounter=SHUTDOWN_PERIOD; }

    switch (state)
    {
      case POWERUP_STATE : // powered up everything off
        if (stateCounter == eeSave.startTimeout) { gotoXY(0, 0); LcdP("Starting up"); oled.clearToEOL(); }
        --stateCounter;
        gotoXY(0, 2); LcdP("Battery: "); showBattery();
        gotoXY(0, 3); LcdP("Wait %03d secs",stateCounter); oled.clearToEOL();
        digitalWrite(WARNING, WARNINGOFF); // no warning
        digitalWrite(POWER, POWEROFF);
        if (vol > eeSave.highV)
        {
          if (stateCounter == 0) {
            stateCounter = eeSave.goodTimeout;
            state = GOOD_STATE;
          }
        } else
        { 
          if (stateCounter==0) {
          stateCounter = eeSave.offTimeout;
          state = OFF_STATE;
          }
        }
        break;

      case GOOD_STATE :  // battery is above upper threshold
        if (stateCounter == eeSave.goodTimeout) { gotoXY(0, 0); LcdP("** Pi Power %s **",VER); oled.clearToEOL(); }
        --stateCounter;
        gotoXY(0, 1); LcdP("Ok. Battery: "); showBattery();
        gotoXY(0, 2); LcdP("High: %d.%dv Low: %d.%dv", int(eeSave.highV), ((int(eeSave.highV * 100)) % 100) / 10, int(eeSave.lowV), ((int(eeSave.lowV * 100)) % 100) / 10); oled.clearToEOL();
        digitalWrite(WARNING, WARNINGOFF); // no warning
        digitalWrite(POWER, POWERON);
        if (vol < eeSave.lowV)
        {
          gotoXY(0, 3); LcdP("Wait %03d secs",stateCounter); oled.clearToEOL();
          if (stateCounter == 0) {
            stateCounter = eeSave.warningTimeout;
            state = TIMEOUT_STATE;
          }
        } else 
            {
              stateCounter = eeSave.goodTimeout-1;
              if ((instate==0) && (vol >= eeSave.lowV))
              {
                gotoXY(0, 3);
                if (mySecs&2) { LcdP("On:  %04ldd %02ld:%02ld:%02ld", upSecs / 86400, (upSecs / 3600) % 24, (upSecs % 3600) / 60, upSecs % 60); oled.clearToEOL(); }
                else          { LcdP("Off: %04ldd %02ld:%02ld:%02ld", downSecs / 86400, (downSecs / 3600) % 24 , (downSecs % 3600) / 60, downSecs % 60); oled.clearToEOL(); }
              }
            }
        ++upSecs;
        break;

      case TIMEOUT_STATE : // battery has dropped below upper threshold - ALWAYS timeout to OFF_STATE
        gotoXY(0, 2); LcdP("Timing out. B: "); showBattery();
        gotoXY(0, 3); LcdP("Wait %03d secs",stateCounter); oled.clearToEOL();
        digitalWrite(WARNING, WARNINGON); // warning
        digitalWrite(POWER, POWERON);
        --stateCounter;
        if (stateCounter == 0 ) {
          stateCounter=eeSave.offTimeout;
          state = OFF_STATE;
        }
        ++upSecs;
        break;

      case OFF_STATE : // everything off
        if (stateCounter == eeSave.offTimeout) oled.clear();
        --stateCounter;
        gotoXY(0, 2); LcdP("Stdby. V=");  showBattery();
        digitalWrite(WARNING, WARNINGON); // LEAVE ON ie LOW
        digitalWrite(POWER, POWEROFF);
        if (vol > eeSave.highV)
        {
          gotoXY(0, 3); LcdP("Wait %03d secs",stateCounter); oled.clearToEOL();
          if (stateCounter == 0) {
            stateCounter = eeSave.goodTimeout;
            state = GOOD_STATE;
          }
        } else 
          {
            stateCounter = eeSave.offTimeout-1; // avoid clearscreen
            gotoXY(0, 3); oled.clearToEOL();
          }
        ++downSecs;
        break;

     case SHUTDOWN_STATE: // everything off and stays off... hold the SET button.... set state to SHUTDOWN_STATE and stateCounter to SHUTDOWN_PERIOD
        if (stateCounter==SHUTDOWN_PERIOD) 
          { 
            oled.clear();
            gotoXY(0, 2); LcdP("Shutdown commencing.."); oled.clearToEOL();
            digitalWrite(WARNING, WARNINGON); // warning
          }
        if (stateCounter)
          {--stateCounter;
          if (stateCounter==0) 
            { 
              gotoXY(0, 2); LcdP("Shutdown COMPLETE."); oled.clearToEOL();
              digitalWrite(WARNING, WARNINGON); // LEAVE ON ie LOW
              digitalWrite(POWER, POWEROFF);
            } 
          }
          else if (digitalRead(DOWN) == 0)   { oled.clear(); state=POWERUP_STATE; stateCounter = eeSave.startTimeout; }  
    }
  }
}
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